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Posted
i had to replace my engine on my galaxy mk1 1997 tdi because a piston ring broke and was told too much to fix engine thats in the car. my engine is and was a vw engine. had the engine fitted and all is fine except when you drive over 70 mph. the car will loss all power between 70 - 80 mph and to restore it i have to turn the galaxy off and restart the galaxy and after that the power will be restored. all was fine with my old engine installed no power loss at all. the guy who fitted the engine wasn't sure exactly how the pipes on the turbo go as fords was the ones who removed the turbo but didn't refit it, as they wasn't intrested in repairing the engine or fitting a nother one. oh new engine is a second hand one not new. there are two small pipes one blue and one red these are the pipes he isn't sure on. tryed them both ways and still the same. i have unpluged the maf sensor and the galaxy drives like it does when it loses the power so that makes it worse, so don't think the sensor is faulty. it is possible that the guy who fitted the engine has pipes wrong or wiring or spit pipes, anything like this i think could be the problem , but i never fitted the engine so dont know where to look to see if it is all ok. manual doesnt really show where all the pipes should go. can anyone help ? if possible could anyone help by explaining where to look of a picture would be good.
Posted (edited)

Your 'Limp mode' could be due to a few different problems (mostly boost & boost control related)

 

Leaks in the vac control tubing, MAF, failing/blocked/wrongly connected N75 boost control valve, sticking VNT mechanism on 110bhp upwards, or oil fouled wategate actuator on 90bhp engines are some of the main culprits for 'overboost' or 'underboost problems.

 

These links are useful for your engine:

 

http://forums.tdiclub.com/showthread.php?p=714028

 

http://forums.tdiclub.com/showthread.php?t=179589

 

Most likely vac control leak or vnt 'vanes' sticking. (power loss around 3000rpm in 3rd gear or above, under load/hills or motorway speeds. Cycling the ignition restores power)

Edited by ini
Posted (edited)
can some one let me know the right way round the blue and red pipes are surpose to go on the turbo and to where ? thanks Edited by ally
Posted

Turbo control pipe info:

 

The diagram on the left is for 90bhp models with an external wastegate.

 

The diagram on the right is for 110bhp+ models with VNT turbo.

 

http://i118.photobucket.com/albums/o99/inisj/N75earlyandlate.jpg

  • 3 weeks later...
Posted
sorry its been awhile but an update. i have changed all pipes , taken turbo off cleaned it and replaced all gaskets. checked for leaks but dont seem to be any now. how do i test to see if the wastegate is sticking ? i have found a few things the guy had put on wrong and have put them right, if i take a photo of the pipes from where they are and to where they go could some kind person let me know if they are right. oh one more thing rang vw and got a price for a MAF sensor and it was
Posted (edited)

hi i have taken some photo and uploaded them could some nice person take a look and see if all the pipes go to where they should go. also i have changed all the pipes so the blue and red are black now, but have put what ones they are on the photo. also if you need more photos or there not clear enough then let me know , but think there not too bad photo.thanks

 

 

http://www.freeimagehost.eu/image/63b0d82997557

http://www.freeimagehost.eu/image/2cacd02997558

http://www.freeimagehost.eu/image/5462a92997559

http://www.freeimagehost.eu/image/e8e7942997560

http://www.freeimagehost.eu/image/7e98972997561

http://www.freeimagehost.eu/image/33794f2997562

http://www.freeimagehost.eu/image/7666d92997563

Edited by ally
Posted
since its going into limp home mode I think you need to get the dtc codes read

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